Inovance’s Lithium Battery Smart Manufacturing 'Smart Hand'

The large-scale promotion of lithium-ion batteries puts forward new requirements on production and manufacturing, and the market needs to be more responsive, efficient, and cooperative assistants with better services. As a professional supplier of smart manufacturing solutions, Inovance Technology has been deeply involved in the lithium battery industry, using its own technological advantages, committed to providing customers with higher possibilities for smart manufacturing upgrades, and will continue to go with 'lithium' and explore digital A new path for the integration of intelligent manufacturing. At the recent CIBF2021 battery exhibition, Inovance Technology unveiled a variety of products and solutions, and demonstrated on-site smart hands to promote the upgrading of intelligent manufacturing of lithium-ion batteries. From the information layer, control layer, drive layer, to the execution/sensing layer, Inovance's intelligent method covers the entire production process of lithium-ion batteries before, during and after it, and is also the key to the upgrade of lithium battery intelligent manufacturing. Specifically, the integration of automation architecture realizes a full range of automation products from controllers to drives to mechatronics products, and comprehensively improves production efficiency, comprehensive energy efficiency, and company benefits. The third-generation vision platform product KinoVision has three series of super super, master ingenuity and light. The combination of deep learning and traditional vision algorithms can fully meet the application of various scenarios in the lithium battery industry. The built-in guide rail structure of GS series electric cylinder has stronger rigidity under the same volume. The one-stop procurement method makes the selection easier and the installation more convenient, which can meet the application needs of the lithium-ion battery industry in all aspects. The overall solution of proximity switches, photoelectric switches, optical fibers, and lasers can be used for winding machines, laminating machines, laminators, packaging and other models. It is highly compatible with other products such as servos, and its high-precision characteristics adapt to changes in industry equipment. Propose effective methods to solve the difficulties of sensing technology. In addition, Inovance Technology's high-speed Z-type lamination, spline direct-drive square winding, dual-drive gantry motion platform, and a new generation of high-speed SCARA robots are known as the four most hardcore intelligent methods of King Kong, providing more possibilities for lithium battery customers to upgrade their smart manufacturing. . The hardest intelligent method: Four King Kong high-speed Z-type laminations: AC810 series high-performance intelligent mechanical controllers are used for control, and the drive layer uses high-performance linear motors, which can achieve high efficiency as fast as one lamination every 0.4s . Spline direct drive square winding: Inovance innovatively uses spline servo as the winding needle shaft, which can greatly simplify the mechanical structure. In terms of algorithm, it adopts the adaptive algorithm of active unwinding and square winding needle. Achieve a winding speed of 1000mm/s. Double-drive gantry motion platform: Inovance's new generation of linear motor products have three advantages: high speed, high precision and long stroke. By supplying direct drive high-precision and high-speed solutions, it can help lithium battery customers achieve more efficient equipment. More energy-saving and more accurate. The operating speed of high-speed traditional lead screws is generally only 1.5m/s, and the design speed of Inovance linear motors is more than 3m/s, which can help the company run the equipment to a higher efficiency. High-precision traditional lead screws generally can only achieve wire-level positioning accuracy, and the repeatable positioning accuracy of the Huichuan dual-drive gantry platform is ±2m. A single module with long stroke can achieve long stroke applications of 5m. A new generation of high-speed SCARA robots: Compared with the previous formal SCARA robots, there are obvious optimizations. On the one hand, the overall rigidity is increased by 25%, and the standard cycle time is guaranteed to be within 0.3 seconds, which is a 29% increase compared to the previous one; on the other hand, The EtherCAT and EIP networks independently developed by Inovance have a good performance in the entire interaction. At the moment when lithium battery is accelerating industrial upgrading, the new generation of SCARA high-speed robot, loading and unloading in the process of lithium battery industry, including the process of assembly, will have a bright future.