Automated upgrade direction of Desay battery PACK production line
Lithium-ion battery companies are inseparable from the intelligence and automation of the manufacturing process to ensure stable delivery of orders and production expansion. On March 20th, the 2021 Lithium-ion Battery Intelligent Manufacturing Summit hosted by Gaogong Lithium Battery, Gaogong Robot and Gaogong Consulting was grandly held in Shenzhen. 800 guests from lithium-ion batteries, smart equipment, manufacturing lines, warehousing and logistics, etc. gathered together to discuss the leap of intelligent manufacturing of lithium-ion batteries. △ At the meeting of Guo Qingming, General Manager of Desai Battery Energy Storage Business Unit, Guo Qingming, General Manager of Desai Battery Energy Storage Business Unit, delivered a keynote speech entitled 'Quality Delivery Guarantee under the Test of Orders'. Desay Battery was established in 2002 and is mainly engaged in the manufacture of lithium-ion battery PACK. The company’s products are widely used in smart phones, notebook computers, medical equipment, electric bicycles, balance cars, car start and stop, drones, energy storage, IoT terminals And other end products and equipment. As market demand continues to rise and product performance is required to improve, traditional manual or semi-automatic production models have been unable to meet the requirements of lithium-ion battery companies. In order to enhance the company's competitiveness and ensure the stable delivery of products, Desay Battery began to explore the automated manufacturing of lithium-ion battery packs in 2011. By 2013, it has 60 automated production lines, but it can only meet the manufacturing of single products. Under this circumstance, Desay Battery began to upgrade to the direction of flexible production lines, launching high-speed and high-precision flexible production lines to meet product delivery in different application fields. As of 2020, Desay Battery has more than 200 PACK automated production lines. In order to ensure the continued leading competitive advantage, Desay Battery will adopt more advanced robotics technology in 2021, and at the same time integrate AI vision technology, do bus integrated control, realize the digital display of processes and products, and make our design more standardized and Modular and structured. Guo Qingming pointed out that the battery PACK automation is embodied in three aspects: one is the transmission system, which realizes high-precision positioning and rapid transmission; the second is the execution system, which realizes modular design and lean design; the third is the control system, which enables transmission and processing to be coordinated. At the same time, the process data and product data are better displayed, fed back, and driven to improve manufacturing. Guo Qingming believes that there are still many pain points in the PACK industry, such as a large number of manual interventions in the material distribution process, how to quickly change the production line, where to investigate quality problems, and whether to deliver on time, quality and quantity. In this regard, in order to solve the above-mentioned problems, PACK company must carry out comprehensive quality management to realize digital production line design, production and manufacturing digitalization, and equipment management digitalization.